About
Energy efficiency and emissions reduction is a driving force towards electrification of future vehicles. Challenges faced are weight reduction and strength improvement. Aluminium is an ideal alternative to steel for weight reduction, however its unique characteristics require special processes of forming into quality products that are strong and flexible.
We are expert in High Pressure Die Cast HPDC and Low Pressure Die Cast LPDC processes for aluminium. We are a UK based company and have strong knowledge base and practical experience of materials, tooling, processes, machines and skills development in this specialist field. We can also provide skills in machine maintenance and process optimisation.
We specialise in managing and delivering on extreme schedules whether R&D, Quality or functional issues.
Production facility for Investment casting (Lost Wax Casting) Process
Specialist de-gassing equipment- Patent pending
LP die coating “Pulsating Spray Guns”, our own design that improves coating run life
General fabrication of steel and iron components from few hundred grams to 10 tons +
Services
Consultancy
Quality and efficiency improvement for product, processes and equipment.
Support in new product design
Health and Safety systems, documentation and training.
System safety and energy efficiency.
Low volume production of challenging products. ferrous and non ferrous metal.
LPDC machine design with Double chamber furnaces. Tool design optimisation
Product improvement
Optimisation of existing casting processes
Typical Total pass Rate (TPR) 96% achievement for HPDC and LPDC products, from casting to machining for complex powertrain components
high and low pressure die-cast
Expertise in LPDC (Low Pressure Die Cast) equipment of European and Japanese origins with range of holding furnace types.
We have same expertise in HPDC (High Pressure Die Cast) process and equipment for complex products weighing over 25Kg. We also have experience in Semi Solid or Thixo casting for large components.
Portable degasser with self powered unit
Our specialist truly portable degasser is used for pressure and holding chamber furnaces in LPDC machines
consumables
Gate/ Spru bushes; Our metallic bushes are made from our own unique martials that are long lasting and provide real unit cost reduction. These bushes have life of over 15K cycles, giving non-stop casting runs therefore no downtime for replacement. We can optimise bush design for thermal conductivity to suit any product.
Some of the largest auto makers use our bushes. Our unique manufacturing method means direct purchasing costs are highly competitive.
ゲートブッシュまたはチューカンストークは、長寿命でスペシャリストの素材から製造されていますが、コストはSKD61またはH13素材と同様です。 独自の製造技術により低コストで製造しています。 ホンダ、トヨタ、日産にチューカンストークを製造・供給しています。
Feeder boxes for Low Pressure Die Cast (LPDC) in variety of designs. Our boxes made from unique ferrous materials that are resistant to attack from molten aluminium. Option of specialist thermal sprayed ceramics and replaceable wear parts. These boxes are fraction in cost of conventional machined units. From drawing to delivery within 6 weeks is possible.
Our unique patented design of Extreme life Riser Tubes and Stalks, combining strength and durability yet low in cost. Made to your design, these riser tubes use high tech materials in combination with special steels and do not require flange assembly. Our design is leak proof even if its components are damaged or cracked. cast product quality is never compromised. Any size and shape is possible.
LPDCマシン用に特許取得済みの新しい設計のライザーチューブを製造しています。 これらのチューブは、鋼の強度とセラミックの品質を備えています。 鋳造品質はセラミッククラックの影響を受けません。 セラミックが破損しても空気漏れはありません。 フランジは、ライザーチューブの設計に統合されており、フランジ内にシールがなく、損傷することなく機械的負荷をかけることができます。 これらのチューブは、窒化ケイ素チューブの価格の半分未満です。
Long life gate bushes, gate inserts for LPDC, manufactured from tool steel or exotic metals. highly resistant to wear and aluminium wash.
Riser Tubes, Stalks solutions for Low Pressure Die Cast. Long life, high strength and economical. custom designs
High temperature sealants for LPDC riser tubes and feeder box assemblies operating temperatures of 1200 C
Low cost wire mesh filters for LPDC, simple and complex designs in woven or expanded metal mesh. Delivered from our European warehouse and manufactured in EU
Training
High and Low Pressure Die Casting
Process optimisation
Costing and budgeting
Energy efficiency
Machine operation
Furnace optimisation
Quality management within a casting environment
Production management
General fabrication
Our fabrication shop spans over 18,000 square feet and is located in Izmir, Turkey and we are able to produce any volumes at competitive cost. Simple and complex structural fabrications from few Kilogram to 10 M tons are possible. We can engineer components for Aluminium melt furnaces to customer drawings or our own.
Investment casting (Lost wax casting)
Our factory in Izmir is equipped with state of the art equipment. please visit our Website CLICK HERE.
In-House tool design and manufacture
In-House materials testing lab
ISO and TUV accreditation
Precision engineering, castings from few grams to 25Kg
In House NC machining line
Company registered in England and Wales No: 11126272
Contact Us
We value our responsibility towards the society and cultures we work with. We do not differentiate between genders, colours, disability and beliefs. Our work leads to improvement in living, environment and better long lasting products. We comply with all the national and international laws including Modern Slavery, Anti bribery and Anti-corruption.